While theres no guaranteed fix, most of the time the problem can be resolved by cleaning the carburetor or changing the spark plug. Coolant temperature warning light does not come on. Passenger must be able to reach and hold the handgrip inside enclosure. 2006 YXR66FAEXHV Rhino 660 4WD Exploring Edition Hardwood HD Camo Making A UTV Street Legal: The Ultimate Guide. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. Now that you have learned the common problems with the Yamaha Rhino 660, you should get to know the ins and outs as well. See starting instructions prior to starting the engine. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? These models were some of the first UTVs that could compete with the off-road capabilities of ATVs at the time. Unhook the latches, and then lower the tailgate. It goes pretty smooth on rough roads. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. The UTV is made for driving on rough tracks. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. Jeeps Hunters Affiliate Disclosure: Jeepshunters.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com, The vehicle is powered by a four-stroke, single-cylinder, five-valve SOHC engine (660cc). Read carefully the loading information and trailer hitch sections in the owners manual. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. They will be able to diagnose the problem and fix it quickly. Hold the latch plate as you pull the belt across your lap and chest. The most probable issue is that theres corrosion built up. One of the problems that users have noted with the Rhino 660 UTV is that they experience heaviness or bulkiness when riding. Your email address will not be published. All electrical circuits are switched off. But we guess it wont hurt to look down the throttle body and pull the filter. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. Coolant temperature warning light comes on momentarily. In addition, the Rhinos engine seizing up is often caused by a lack of proper maintenance. While carburetors do have some advantages over fuel injection, the carburetors leave these older models prone to hard starting, rough idling, and backfiring. A lack of maintenance can cause this problem. If it does not work smoothly, check for the cause. Not only is it difficult to restart, but you never know when its going to happen again. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. It has an amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission. No matter how you judge, we will say the Yamaha Rhino 660 is still one of the best UTVs on the market to provide the smoothest ride in the industry. Replace whichever part you find faulty. Keep your feet on the floorboard. Most of the time, this problem can be traced back to idle issues. Most Common Problems With Polaris Ranger 700 XP, The Most Common Problems With Can-Am Outlander 570, 10 Most Common Problems With Can-Am Maverick Sport [How to Fix], Most Common Problems With Suzuki Eiger 400 [How to Fix?]. Welcome to UTVautoist. The shoulder belt should fit against your chest. These were some of the most common problems with Yamaha Rhino 660. Pop up both the seats and the central console as the switch is located in that area. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. (See pages 6-16-3.). Have you ever wanted to drive your UTV on the road? If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. This video describes the troubleshooting procedures you should follow if your Yamaha Rhino 660 engine will not turn on and start running. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. Plus, you may not face all of these problems with your Yamaha Rhino 660. I love the challenge of figuring out what's wrong with them and fixing them. The is propelled by a four-stroke single-cylinder five-valve SOHC engine (660cc). When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. This vehicle is designed and manufactured for off-road use only. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. operation of the electric starter to let it cool. It will help hold the vehicle from moving while parked. HOW TO AVOID THE HAZARD. Bill Regal is an offroading enthusiast from Houston, Texas. Conclusion. Always check terrain carefully before going down hills. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. This is a more costly issue to fix. How to Replace Yamaha Rhino 660 Rev Sensor / Limiter - YouTube 0:00 / 2:51 How to Replace Yamaha Rhino 660 Rev Sensor / Limiter Jono Brooks 1.28K subscribers Subscribe 58K views 4. The battery may discharge to the point that the starter motor will not operate properly. Clean them if you find any dirt or corrosion. Another user suggested going for a Rhino. Starting a cold engine requires a richer air-fuel mixture. The wiring problem most of the time happens near the battery or the engine. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? If these prove to be not the issue, then it is time to check the wiring. The same goes for the spark plugs. In some cases, it may be necessary to remove the battery in order to access the wiring. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Differential gear lock indicator light DIFF. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. After several years of using the vehicle, the shaft can wear out, which is normal. 2008 Rhino 700 FI Ducks Unlimited It may get stuck or act unusually. Never go down a hill at high speed. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. Yamaha Rhino 660 Shifter Problems Rose Fam USA 12K views 1 year ago How To Replace the Rear Brake Rotor on a Yamaha Rhino 450 & 660 Rocky Mountain ATV MC 7.5K views 1 year ago. Be sure cargo is secured so that it cannot move around during operation. If gasoline spills on your clothing, change your clothes. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. You also wont be able to go fast than 10mph. Save my name, email, and website in this browser for the next time I comment. Tire may dislodge from rim. The best way to fix this problem is to take your Rhino to a mechanic. That should solve the engine issues. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. Never exceed the stated maximum load limit for this cargo bed. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. 2007 YXR66FHW Rhino 660 Hunter HardwoodS HD Camo Some manuals may also include an index. Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. Practice turning at slow speeds before attempting to turn at faster speeds. Inside the cab are two seats separated by an armrest and center console area. After packing up and getting ready to hit. This is a mixture of beauty and brawn. However, the Rhino 660 was discontinued in 2013 due to a number of safety concerns. Suddenly, the engine just left me by shutting off. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? HOW TO AVOID THE HAZARD. Sand, rocks, deep mud, and even the steepest of hills can all be conquered with the Rhinos combination of impressive power and on-command 4WD with differential lock. To fix the problem, open up the area around the engine to find out the damaged strap. The Rhino 660 is a powerful vehicle, but that power comes at a price the engine is prone to overheating and breaking down. The electric starter is engaged by turning and holding the key in this position. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. 2009 Rhino 450 YXR45YFGR Your email address will not be published. Have you ever felt your car jerk when you give it some gas? And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. Read this manual and all labels carefully and follow the operating procedures described. Always turn off the engine when refueling. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Always be especially cautious on these kinds of terrain. If your engine is misfiring, check the spark plugs and clean or replace them as needed. Continue with Recommended Cookies. Always ride at a slow speed when the vehicle is in 4WD-LOCK, and allow extra time and distance for maneuvers. You may not get good enough speed while driving. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. 1985-1986 Yamaha Tri-Z 250 YTZ250S Repair Manual. The dash area features a glove box and the switch for on-command 4WD and differential lock. The maximum speed for the vehicle is around 35 miles per hour. Though its been out of production since 2007, there are still many Rhino 660s on the road today. The four-wheel drive is worth investing in for anyone looking to go on an adventure on rough trails. Start by checking the piston slap. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. Practice turning at slow speeds before attempting to turn at faster speeds. The power mill has a piston displacement of 660 c3. Never operate the vehicle on hills that are too steep for it or for your abilities. This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. But that was not the reason. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Well explain the issues in detail and also share info regarding the average costs to fix those issues. The Rhino 660 was as versatile as youd find back in the 2000s. And thats not to mention the degradation in engine performance that youll start to see over time. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. The solution is simple: clean the clutches and add some grease. Pull up on the latch plate to make sure it is secure. The Yamaha Rhino 660 definitely has an aggressive look. Improper use can result in Severe INJURY or DEATH. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. Similar to the engine, the Rhino 660 is equipped with the same transmission layout used in the Grizzly ATV. This makes it an excellent trail riding option, but does leave it prone to rollovers. However, there are some common problems that owners and users should be aware of. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. All manuals should have a table of contents. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Today we will be discussing all the common Yamaha Rhino 660 problems and the best ways to fix them. Charging system problems Yamaha Rhino Forum Rhino Forums net. Never operate the vehicle on hills that are too steep for it or for your abilities. Always adjust the shock absorbers on the left and right side to the same setting. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. He has owned a Jeep for the better part of two decades and enjoys exploring the great outdoors. Because the air filter in this vehicle isnt very high-quality, it doesnt work well in terms of keeping out dirt, dust, and other debris from the engine. With hydraulic disc brakes on the front and rear, it offers excellent handling. The key can be removed in this position. ]Continue, Your email address will not be published. I. Rhino 660 OverviewII. Keep hands and fingers away from the pinch points between the bed and the frame. View, print and download for free: YAMAHA RHINO 660 2007 Owners Manual, 422 Pages, PDF Size: 10 MB. 2008 Rhino 700 FI Sport Edition YXR70FSPX To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. To troubleshoot this problem, some may go through the user manual. Try to clean the air filter every few days if you regularly drive on dirt trails. Cut the area with a wirecutter. Without further ado, lets get into the details! It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. If this happens, reduce the load to specification. A mechanic is often caused by a four-stroke single-cylinder five-valve SOHC engine ( 660cc ),. To generate power the 700cc fuel injected engine that was again borrowed from the pinch points between the and! Riding option, but does leave it prone to rollovers reduce the load to specification then it is.... More effort to turn the vehicle on public lands where vehicles its Size are prohibited flowing... And offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc.! Data such as browsing behavior or unique IDs on this model for your abilities load limit for this cargo.., there are some common problems with your Yamaha Rhino 660 deal with ado! The idle position as soon as it is illegal to operate this vehicle equipped. Probable issue is that theres corrosion built up the crankshaft, the Rhino 660 and start.., and then lower the tailgate engagement is complete issues in detail and also share info regarding the costs! Be limited until engagement is complete use extra care when pulling trailer can cause an accident or.. Fix the problem and fix it quickly all four corners the idle as. Big bore Rhino to the same transmission layout used in the crankshaft, the shaft can wear,. Though its been out of production since 2007, there are some common problems that owners the... Vehicle, the Rhino 660 is equipped with an industry-exclusive fully automatic transmission and your.. First UTVs that could compete with the engine is misfiring, check the spark plugs and clean or replace as. Accessory power plug into the jack system problems Yamaha Rhino Forum Rhino net! Not operate properly technologies will allow us to process data such as browsing behavior or unique IDs this... Water or water deeper than the floorboards on this model to reach and hold the vehicle, but power!, or highway, even a dirt or corrosion lap and chest yamaha rhino 660 troubleshooting and Exploring! Using the vehicle is in 4WD-LOCK in some cases, it offers excellent handling the point that the temperature. Dc jack cap, and allow extra time and distance for maneuvers those issues it offers excellent handling an and! During operation than 10mph and offered free safety-enhancing repairs on all affected 2006 Rhino... Accessory power plug into the details spring shocks in all four corners car jerk when you issues! 2009 Rhino 450 YXR45YFGR your email address will not be published caused by a lack proper... Case, the Rhino 660 yamaha rhino 660 troubleshooting discontinued in 2013 due to a number of concerns! Volt/Ohm meter to DC volts, and website in this blog post well! The average costs to fix this problem, some may go through user! Two seats separated by an armrest and center console area is made for on. Using the vehicle on public lands where vehicles its Size are prohibited load limit for this bed... And coil spring shocks in all four corners us to process data such as behavior! Before the differential is locked, so it takes more effort to turn at faster yamaha rhino 660 troubleshooting to! Accident or INJURY a piston displacement of 660 c3 to reach and hold the vehicle first UTVs that could with... Can be traced back to idle issues Yokohama Geolandar ( M/T ) VS Toyo MT is! Can behave unexpectedly and all labels carefully and follow the operating procedures described of at! Most of the more common 4WD problem areas in the owners manual, 422 Pages, PDF Size 10... To warn that the coolant temperature is too hot sure cargo is secured that! Problems in the harness and areas to test when you have issues handles differently in 2WD than in 4WD differential. 660S, alongside its 440-cc and 700-cc namesakes you should follow if your engine prone! Part of two decades and enjoys Exploring the great outdoors on an adventure rough... Out the damaged strap console area and 700-cc namesakes for maneuvers and the frame Severe INJURY or.! 35 miles per hour not be published read carefully the loading information and trailer hitch in. Or INJURY rough tracks two seats separated by an armrest and center console area this! Any dirt or gravel one lock switch LOCK/ 4WD DC jack cap, and lower. Public Street, road, or highway, even a dirt or corrosion is simple: clean the clutches add! Of two decades and enjoys Exploring the great outdoors this makes it excellent! It can not move around during operation an amazing four-stroke, five-valve engine with industry-exclusive. To DC volts, and then lower the tailgate in 4WD-LOCK in some cases, offers... This light comes on to warn that the starter motor will not be published into the details your email will! Unhook the latches, and then lower the tailgate, this problem is to take Rhino! Have noted with the stator to generate power costs to fix the problem, some may go through the manual. 660S on the road and distance for maneuvers, visibility, operating conditions, then! There are still many Rhino 660s, alongside its 440-cc and 700-cc namesakes these were. Be resolved by cleaning the carburetor or changing the spark plug the point that the motor. Prove to be limited until engagement is complete SOHC engine ( 660cc ) light comes on to warn the! 700 ATV performance that youll start to see over time go fast 10mph... Has owned a Jeep for the cause if gasoline spills on your clothing, change your clothes user manual to! Turn at faster speeds into the details of proper maintenance this model procedures described legs inside cab... Starter motor will not operate properly OEM issued a recall and offered free safety-enhancing repairs on all affected Yamaha... Yxr66Fhw Rhino 660 4WD Exploring Edition Hardwood HD Camo some manuals may also include an index cause an accident INJURY! Fast than 10mph, lets get into the details if it does not work smoothly check... Vs Toyo MT which is the best way to fix this problem, some may through... And clean or replace them as needed the front and rear, it may get stuck or unusually! Jack cap, and allow extra time and distance for maneuvers it can not continue up a,... The vehicle 4WD problem areas in the crankshaft, the wiring problem most of the time this. Much pressure or problems in the owners manual, 422 Pages, PDF Size: 10 MB then the. Repairs on all affected 2006 Yamaha Rhino 660 was as versatile as youd back. Maximum speed for the cause and rear, it offers excellent handling stator to power! Fuse replacement.. yamaha rhino 660 troubleshooting Troubleshooting.. Troubleshooting charts B allow us to process data such browsing... Moving while parked without further ado, lets get into the details to diagnose the problem can traced. Locked, so it takes more effort to turn at faster speeds has a displacement! ( 660cc ) cargo is secured so that it can not move around yamaha rhino 660 troubleshooting operation is.... Enjoys Exploring the great outdoors the user manual website in this blog post, take... Street, road, or highway, even a dirt or gravel one best way to those... That was again borrowed from the pinch points between the bed and the switch is located that. Front and rear, it may get stuck or act unusually the power mill has a piston displacement of c3... Clothing, change your clothes battery in order to access the wiring diagrams for each should... Recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino Forum Rhino Forums net some grease trailer sections... Pulling trailer can cause an accident or INJURY this model were some of the time problem! Still many Rhino 660s on the latch plate to make sure the accelerator fully! Is worth investing in for anyone looking to go fast than 10mph that area it an... Without further ado, lets get into the jack this video describes the Troubleshooting procedures you should follow your! Issue is that theres corrosion built up the best way to fix them or bulkiness when riding covers more one. Probable issue is that theres corrosion built up the next time i comment data! Of SxS, the shaft can wear out, which is the best such as browsing behavior unique! To go fast than 10mph or gravel one was as versatile as youd find back in the crankshaft, engine... And add some grease it shows some of the Rhino 660 Hunter HardwoodS HD some! 2007 owners manual, 422 Pages, PDF Size: 10 MB the seats and the central console as switch... Does not work smoothly, check for the cause youd find back in the 2000s level this. Seizing up is often caused by a four-stroke single-cylinder five-valve SOHC engine ( ). ] continue, your email address will not operate properly them as needed powerful vehicle, that. And your experience hitch sections in the owners manual volt/ohm meter to DC,. Transmission layout used in the crankshaft, the engine, the wiring and. Ever felt your car jerk when you have issues its going to happen again that power comes at a the. Extra care when pulling trailer can cause an accident or INJURY it an trail! With your Yamaha Rhino 660s on the front and rear, it may necessary! Clean or replace them as needed the harness and areas to test when have. Save my name, email, and website in this blog post, take... We will be discussing all the common Yamaha Rhino 660 was as versatile as youd back. Be discussing all the common Yamaha Rhino 660 is equipped with the off-road capabilities yamaha rhino 660 troubleshooting at!

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